G2 Automation provides advanced poultry processing automation solutions designed to improve food safety, production efficiency, and system reliability for poultry plants and processing facilities. Our services include rechiller automation, chiller control systems, temperature monitoring, water level control, conveyor synchronization, dwell time management, PLC programming, HMI and SCADA integration, and real-time data tracking to ensure consistent product quality and regulatory compliance. We specialize in optimizing poultry processing lines by reducing downtime, improving overall equipment effectiveness (OEE), and enhancing traceability through secure industrial automation systems. From system upgrades and UL508A control panels to remote monitoring and on-site troubleshooting, G2 Automation delivers customized poultry automation solutions that increase operational performance and support long-term plant productivity.
The G2 EZ-CHILL Cooling System is an advanced poultry chiller automation solution engineered to deliver precise temperature control, optimized process flow, and maximum operational efficiency. Designed for new and existing poultry chilling systems, EZ-CHILL provides fully automated chiller operation, real-time monitoring, and seamless integration with plant PLC, HMI, and SCADA platforms. The system enhances food safety compliance, dwell time control, water level management, and overall equipment effectiveness (OEE) while reducing downtime and energy waste. With built-in hardware redundancy, fail-safe system design, component failure monitoring, and power-loss detection with battery backup, the G2 EZ-CHILL Cooling System ensures reliable, scalable performance for poultry processors seeking improved production consistency and long-term operational stability.
Automated Chiller Operations
Built-In Hardware Redundancy
Fail-Safe System Design
Optimized Process Flow
Overall Equipment Effectiveness Measurements
Communicates With Existing chillers
Component Failure Monitoring and Reporting
Power Loss Detection and Battery Backup
What Else?
VNC enabled – allows remote monitoring from plant network
On-board troubleshooting and document access
No chiller bypass method needed with backup devices on standby
Selectable alarms can be emailed to plant personnel
Personnel can place rechillers in tank temperature hold mode from the EZ-CHILL interface
Data logging files available to be sent to plant database
Remote connectivity to G2 technical staff for troubleshooting assistance
The most advanced rechiller control ever designed, ColdFlow provides precise control of new and existing rechillers. ColdFlow is compatible with single or dual water circuit rechillers of any age, along with any type of suction pressure valve being utilized. The high resolution of temperature measurement during chilling and CIP cycles provides unmatched detection and automated adjustment of the rechiller operation. ColdFlow provides unequalled insight into the rechiller operation and performance, reducing downtime while increasing dependability.
The Perfect Solution For Rechiller Automation
Hassle Free Rechiller Operation
User Selectable Thermistor Or RTD Temperature Sensors
Pop-up Alarms and Warning Messages
Precise Water Temperature Control
Displays and Records All Critical Parameters
Calculates And Displays Rechiller Tonnage
Power Loss Detection and Battery Backup
Measures and Records Water Flow
What Else?
VNC enabled – allows remote monitoring from plant network
On-board troubleshooting and document access
Accurate temperature readings during CIP cycle to record potential risks
Modulating valve automatically adjust to temperature variations to hold setpoint
Provides water and energy savings when temperature hold mode is activated during non-production intervals
G2 Automation specializes in industrial automation, control systems, refrigeration, ice making, and water chilling solutions. We deliver reliable, efficient, and innovative systems designed to improve performance and reduce downtime.
Have a project or need technical support? Contact our team today to discuss your automation needs.
